How Do Robots Help Produce Plastic Free Packaging?

End of line packaging automation

The world is finally ready for plastic alternatives End of line packaging automation, thanks to robots. Plastic has long been use to make a variety of products, particularly commercial packaging. Over time, more people have realized how damaging it is to the environment End of line packaging automation.


As a result, the public is more interested in packaging alternatives. Companies, on the other hand, have a variety of challenges that prevent the mass production of plastic alternatives. Robots provide eco-friendly packaging to the public.


Automation’s Impact


Alternatives to plastic are by definition more complex to create. The use of green materials determines the manufacturing process’s complexity. It’s not the same as manufacturing biodegradable plastic. Robotics, on the other hand, can make alternatives more faster and more efficiently.


Expanding Dimensions


One of the major obstacles to mainstreaming plastic alternatives is the volume of production required. Globally, almost 380 million tonnes of plastic are produce each year. Only 20% of garbage is recycle. Robotic process automation enables large-scale production of alternatives to fulfil global demand. All of this will help reduce the amount of pollution discharged into the oceans and landfills each year.


Manufacturers employ robotic automation cells to scale up the challenging plastic alternative production process. Creating biodegradable packaging materials typically involves obtaining agricultural biomass, recycled fibres, or plants, all of which require extensive processing to become moldable. Automation increases industrial efficiency and reduces waste, enhancing sustainability. Increased efficiency instantly translates to larger production End of line packaging automation.


Gaining Flexibility


Robotic automation also allows organisations to be more flexible with their packaging. Various bottles, bowls, trays, and other packaging materials are require to replace single-use plastic. Robotics streamline the process, allowing businesses to quickly generate multiple styles. After basic programming, the robotic cell can make practically any type of packaging.


Price Gap Closure


Affordability is require to overcome the production scale requirement for single-use plastic replacements. Bioplastics are currently 20% to 50% more expensive than single-use plastics. This is owing to the difficult process of packing biomass. Even if production scales up, acceptance will be restrict until firms dramatically lower alternative costs. Fortunately, automation is also helping.


Automating and saving


Automation is important to reduce plastic substitute costs. Automation has always been vital to many goods’ success. Using robotics can save you 40% to 75% depending on your deployment style. Robots offer considerable advantages in automated production: precision, dependability, and quality.


A robotic cell can perform the same task as many times as needed without compromising quality. Sensors and AI can also help robotics. Robots also reduce production waste by continuously operating at high accuracy. This ensures packaging firms maximise the value of each product. These methods provide automated plastic packaging in a short time frame.


The Resurgent Single-Use Plastic


Plastic is now everywhere. Massive demand has built an extensive, efficient, and cost-effective production infrastructure. Plastic remains immensely popular despite its obvious environmental repercussions.
Plastic is acceptable because it can be recycle, many customers feel. But just a small percentage of plastic sent to recycling centres is recycle. In 2017, the US recycled less than 10% of its plastic waste. This is owing to the high cost of recycling and the incompatibility of certain plastics.


Cost has come up again in the context of single-use plastics. Businesses would use sustainable packaging more if it was cheaper. This would reduce reliance on inefficient recycling centres while perhaps upgrading them.


Alternatives to Plastic Packaging


Diverse benefits of switching from single-use plastics to sustainable alternatives are driving robotic manufacturing innovation. Depending on the chemical, they all benefit the environment and humanity.
Molded fibre packaging is an excellent alternative to single-use plastic. This non-plastic material is often manufactured from post-consumer trash like cardboard and paper. As a result, it often requires no raw materials. Unlike plastics, moulded fibre packaging is fully biodegradable. However, certain biodegradable polymers yield microplastics.


The same is true for agricultural or plant fibre products. These materials completely replace plastic. Molded fibre packaging is light and cheap to produce. However, clients need not be concern about premature degradation. Water and shampoo bottles are among the many applications for which moulded fibre and pulp products have been study extensively.


With these materials, businesses may avoid adding to the world’s rapidly growing landfills. Customers are likely to respond favourably. According to the World Wildlife Fund, consumer interest in sustainable goods surged by 71% in 2016. Eco-friendly packaging will help establish brand loyalty, especially as global environmental support grows.


Plastic Alternatives for Single-Use


Adopting sustainable alternatives to single-use plastic packaging is beneficial to the environment. Robotic production is about more than enhancing company operations. It enables companies to literally save the planet. Plastic is a major pollutant of the oceans. It affects species and communities all throughout the world, and the destruction has a cascading effect.


Developing efficient, green mass manufacturing methods for plastic packaging alternatives will involve the employment of robotics to solve these significant difficulties.


Plastic in the Oceans


Every year, 8 million metric tonnes of plastic enter the oceans. Plastic food containers, bags, and straws comprise the bulk of this garbage. These things do not float harmlessly. Animals often mistake them for food and eat them. If it doesn’t kill the monster, it will harm its health and could injure humans.
Plastic degrades over decades or centuries, but it never completely vanishes. Microplastics are small fragments of plastic. They have become such a serious issue that experts fear humans are swallowing them through seafood or water.


Plastic’s Environmental Impact


Not all plastic enters the oceans or streams is damaging to the ecosystem. In 2018, the US burned 5.6 million tonnes of plastic waste. This method generates a lot of CO2, which contributes to greenhouse gas emissions. Landfills generate over 800 million metric tonnes of this pollution each year, mostly methane, which traps heat better than carbon dioxide.


Reducing plastic waste can dramatically reduce GHG emissions. This would revolutionise atmospheric health and global air quality.

End of line packaging automation


Refining Single-Use Plastics


A popular alternative to single-use plastics is biodegradable plastic. While these are positive steps, experts say they still have flaws. This will help biodegradable plastic become a truly sustainable option.
Like single-use plastic, biodegradable plastic produces microplastics when it dissolves. Bioplastics breakdown quicker. Unlike moulded fibre and pulp goods, biodegradable plastics are not eco-friendly. As a result, they are inefficient composters.


Contamination issues arise even when biodegradable plastics are deliver to specified sites for disposal. Until then, sustainable packaging companies and enterprises should focus on fibre and plant-based alternatives.


Robots to End Plastic Pollution


To reverse climate change, a global effort is require industradgroup. Addressing single-use plastic packaging is a crucial component. Fortunately, robots are helping to develop alternatives to plastic packaging. Manufacturing alternatives that are better for the environment in both the short and long term made possible by robotic cells. Robots reduce plastic pollution by generating low-cost, scalable packaging materials.